Highlights
Graded-porosity filter medium provides up to 4 times more life than most conventional bag filters for fewer change-outs
Easily retrofits standard bag filter housings
Reduced filter changes help minimize product loss, labor, disposal costs, and operator exposure
Cartridge design reduces filter medium rupture, contaminant by-pass and unloading
Simplifies filter installation, removal and disposal
The 3M™ DF series filter element is a proven alternative to most conventional bag filters. Our filter is a true graded porosity media structure that provides a 62% increase in surface area compared to a standard #2 bag and up to 4 times more service life.
The 3M™ DF series filter media consists of 2 layers with the first layer being "open" to remove the larger contaminants while the second layer is "tighter" to remove the smaller contaminants. Our graded porosity structure provides greater contaminant holding capacity and longer life than conventional single layer media. Compared to conventional felt filter bags, 3M DF series filter element provide up to 4 times the service life, superior contaminant reduction efficiency, enhanced flow per filter and reduced losses associated with frequent filter change-outs.
Geometry
The 3M DF series filter element consists of two cylinders bonded to a top plate and a lower seal plate. As fluid enters the top of the filter through flow channels in the top plate, it flows between the inner and outer media cylinders. Then it passes through the media and support basket and into the clean chamber of the filter housing. Our design incorporates an innovative geometry of both bag filter and restrainer basket, giving complete 3-dimensional support of the media. This eliminates the potential for bag filter rupture and the resulting gross contamination of the downstream effluent. The 3M DF series filter element design reduces hold-up fluid volume by 67% compared to conventional filter bags, which helps minimize worker exposure to process fluids due to less frequent bag change-outs.
3M™ DF Series Filter Best Features
100% downstream support of the filter element
- Eliminates filter rupture, contaminant bypass and unloading
- Allows operation to higher differential pressures before filter change-out
Superior flow characteristics
- Maximizes utilization of filter surface area and maintains low operating pressure drop
- Reduces flow per unit area (flux) for improved effluent quality
Greater media surface area
- Achieves up to four times the service life as compared to conventional filter bags
- Improves the retention efficiency of the bag filter
Greater contaminant holding capacity
- Media layers of different porosities are combined to form a graded porosity structure
- Each nominally rated filter medium has been optimized to achieve the longest service life
We use advanced thermal sealing processes to weld the side seams to form the bag and secure the sealing ring. Thermal-singe treatment of the exterior surface prevents material fibers from migrating into the clean filtered process media. Each grade of the 3M™ DF series filter element is manufactured from high performance fibers that are selected, based on extensive media performance testing. No adhesives, binders or silicone are used in the manufacturing processes.
Applications include
- Industrial waters
- Lubricants
- Chemicals
- Petrochemicals
- Food
- Wine filtration
- Beer micro filtration
- Process Water
- Pharmaceuticals
- Electronics
- Purification
- Water Treatment
Learn more about 3M™ DF Series Filter Systems (PDF, 2.4 Mb)
Specifications
Details |
Application | Amine Sweetening, Water Injection for Enhanced Oil Recovery, Process Cooling Water, Completion & Workover Fluids, Hydrotreater Feed, Water Filtration for Beer Applications, RO Protection and Prefiltration, Particle Reduction in Bottle Water Manufacturing, Particle Reduction in Distilled Spirits Filtration, Final Filtration for Particulates in Soft Drinks, Turbidity and Particle Control in Soft Drink Water, Water Filtration for Wine Applications, Process Water Filtration, Raw Material, Intermediates, & Feed Stream Filtration, Resin Filtration, Electrodeposition Paint Filtration, Pretreatment, Electrodeposition Paint, Trade Paint Filtration. |
Brands | 3M™ DF Series |
Material | DFG010PP2C LF CTG |
Collar Diameter (Imperial) | 7.205 in, 7 in |
Collar Diameter (Metric) | 18.3 cm, 17.8 cm |
Component and Assembly Materials | Polyester, Polypropylene |
Effective Filtration Area | 3.4 ft², 6.7 ft², 3.4 m, 6.7 m |
End Configuration | Closed (Standard Bag Housings) |
End Modification | Closed (for standard bag housing),Open (for 3M DF series housing),Open (for 3M DF Series housing) |
Factory ISO Certification | No ISO Certification information available |
Filter Material | Polyester, Polypropylene |
Filter Technology | Non-woven |
Filter Type | Depth |
Flow Rate (Imperial) | 150.0 GPM,75.0 GPM |
Flow Rate (Metric) | 283.906 Liter per Minute, 568 Liter per Minute, 567.812 Liter per Minute, 284 Liter per Minute |
Formulation | Graded porosity |
Gasket/O-ring Material | Polyester, Polypropylene |
Grade | 50 micron, 5 Micron, 1 Micron, 25 micron, 100 Micron, 10 micron, 200 Micron |
Industries | Industrial |
Maximum Operating Temperature (Celsius) | 149 ℃, 82 ℃, 80 ℃ |
Maximum Operating Temperature (Fahrenheit) | 300 ℉, 180 ℉, 176 ℉ |
Micron Rating | 50 μm, 5 μm, 1 Absolute, @ 95%, 25 μm, 10 μm, 100 μm, 200 μm, 1 μm |
Pressure Range (Imperial) | Recommended Change-out at 20 psid |
Pressure Range (Metric) | Recommended Change-out at 1.4 bar |
Product Series | DF |
Series | 7012592675 |
Units per Case | 16.0,1.0,18.0 |
Dimensions and Classifications |
Overall Diameter (Imperial) | 7 in |
Overall Diameter (Metric) | 17.8 cm |
Overall Length (Imperial) | 14.291 in, 32 in, 16 in, 14.3 in, 27.8 in, 27.795 in |
Overall Length (Metric) | 36.3 cm, 81.28 cm, 40.64 cm, 70.6 cm |
Resources
Article Information Sheet (2)
3M DF Series Baskets & Adapters
3M™ DF Series Filter System
Application Guides (1)
CAB-3M™ DF Series Filters in Edible Oil Processing
Brochures (4)
3M SPSD Industrial Segment Filtration and Separation Brochure, USAC Version
3M™ Filtration Solutions for Distilleries
DF Series Filter Systems
Industrial Water Segment Brochure, US